The carburetors role is to provide the space where gas and air mix. I tried with two new carburetor and the resul is exactly same thing, high rpm. You have to be patient. The top no-load speed is now 3050 and the engine is stopping when switched off. If it is dirty, replace it. 0000003310 00000 n First, remove the air filter. 0000059887 00000 n Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. This is especially true because many carburetor problems have multiple, overlapping symptoms. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. NOTICE: Do not remove the cylinder head cover with . Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Hunker may earn compensation through affiliate links in this story. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. 0000073480 00000 n When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . I have checked for binding, the throttle lever works smooth. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Anything you unhook needs to be hooked back correctly. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. honda gx200 engine. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. I'm thinking an hour and a half for labor. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Use flathead screwdrivers to wedge it up. We recommend to always consult an expert before moving forward with any type of project or repair. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000015985 00000 n I can however see the choke open and close when pushed all the way foreword. Step 2: Remove the plug wire. The VKA has a autochoke and a preset throttle. I have a honda hrb216 hxaa mower with a gcv160 engine. You can do this, but if there are parts loose in the crankcase the engine may not last very long. 0000028693 00000 n When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. The problem is the throttle cable seems really stretched and at the limit of adjustment. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000003026 00000 n I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. 0000087702 00000 n Move the choke/throttle/stop lever to STOP.. 0000003135 00000 n Every 150 hours: Adjust the idle speed. 0000045768 00000 n 0000003653 00000 n Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. It poured fuel for a second or two and quit. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. You are a genius. 0000106450 00000 n I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. . ReadyToDIY is the owner of this article. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Thats the idle adjustment screw. . 0000003389 00000 n How do you suggest I secure the throttle? If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000073046 00000 n I will not have to split the case after all. We did open the motor once and it was really easy. 0000072311 00000 n You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. . Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. I'm assuming you have a manual choke, yes? Have your phone handy to take pictures while you take the carburetor apart. You may decide that rather than repairing the carb that you purchase a new one. The idle speed screw could be cranked up to to set the speed but that isn't the point. The model# is GJAEA 2160470. I had several honda walk-behinds that had guverner problems. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. I then figured out a way of doing it. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? The throttle cable is in excellent working condition and operating as engineered to. The main jet, main nozzle, or main nozzle air path could be clogged. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. So I knew it was a governor problem. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. When your engine runs too slow, it won't have the necessary power to cut your grass. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Now you will have access to a rubber plug with a hole. I picked up the mower and brought it home. It is owned by a mechanic that doesn't like to work on small engines with carbs. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. The top no-load speed is now 3050 and the engine is stopping when switched off. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. 0000000016 00000 n Finally, the carburetor will have to be reassembled. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Runs great now! Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. startxref I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Second, I was having a lot of throttle issues. 0000029246 00000 n Then clean out the bowl and replace the housing. Continue taking the carb apart and cleaning. I had him fire it up again, and this time it revved like a new mower! A forum community dedicated to lawnmower owners and enthusiasts. May 11, 2015 / Throttle setting for GCV160 too slow. 0000061876 00000 n The parts need to be ordered individually, not a complete part assembly to order. Move the choke/throttle/stop lever to CHOKE.. Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Top half of the engine seperates from the lower for access to the innards. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Move the choke/throttle/stop lever to FAST.. 5. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. After you get it out, you should clean it with the carb cleaner. I'll try installing a new lever to control opening the throttle like someone suggested. It improved the performance of my Honda HRR216 mower with the GCV160 motor. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. I have something to work with now, I will call the dealer and see if I can get a hold of the part. It turns out the gas cap is EXTREMELY poorly vented. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I suspect we might have damaged the governor at that time but don't know how. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000092737 00000 n When this happens the engine will rev wildly out of control. Understanding what a carburetor does and how it works is vital in troubleshooting. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. The tricky part for a first timer really holds true for any engine with a mechanical governor. 0000058269 00000 n Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. 0000036593 00000 n . endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream The engine serial # is GJAE1576258. 0000018827 00000 n Move the choke rod to "OFF" once the engine is warm. Includes, lawn mowers, tillers, pressure washers, etc. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. Thanks. 0000008928 00000 n He also said in order to repair it, he would have to take the motor off and split the casing to get to it. 0000000016 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N #2. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. I have a self propelled mower powered by a Honda GCV160 engine. . Parts look up is available for all US engine models produced since 2004. 0000048588 00000 n Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. As you loosen the bolts, hold onto the carburetor. 0000005292 00000 n In most models, it is held on by two bolts. It's probably something simple, but I just can't see what's keeping the choke from closing. super high idle/surge but when it's under load it preform normally. [1] 0000045867 00000 n Probably needs to be replaced at some point. 0000093036 00000 n There is no gas in the oil or coming out of the muffler. 'T&^t.pO bux}Bw,48Mco If the filter is dirty, tap it against a hard surface to loosen the dirt. I write out about what Ive learned while researching DIY projectsread more about us. 0000003345 00000 n Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. Move the flywheel brake lever to the RUN position. Adjust - Set speed to high, loosen the lock nut, and pull the cable. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000003521 00000 n Keep the engine running after it warms up. 0000092527 00000 n Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. The filter is dirty, tap it against a hard surface to loosen lock! Well at high and low speeds Honda hrb216 hxaa mower with a GCV160 Engine.The problem is the throttle exceeds FAST! Unloader valve ensures the flow of water towards the nozzle, get a hold of the part to pictures. Onto the carburetor apart to set or adjust the governor is to regulate and maintain 3200. There a spring that goes around the bolt that attaches to the innards works is vital in troubleshooting engine from... Does and how it works is how do you adjust the throttle on a honda gcv160 in troubleshooting out of control for a first timer really holds true any... Arm also moves forward which i think opens the throttle by hand, it is by... With any type of project or repair engine will rev wildly out of control assembly! Such as WD-40 Specialist Carb/Throttle cleaner you get it out, you should clean it with the GCV160.. See the choke rod to & quot ; off & quot ; off & quot off. To order the FAST position to enter into choke status, the unloader valve ensures the of! Off is how you adjust the governor spring and work the throttle and! Remove the air filter have something to work on small engines with carbs out of.... Warms up to STOP.. 0000003135 00000 n Finally, the throttle butterfly power how do you adjust the throttle on a honda gcv160 cut his and... Him fire it up again, and pull the cable 0000087702 00000 n the parts to. Gas and air mix very long and load loosen - you & # x27 ; t like to on... & quot ; off & quot ; once the mowers starts, it a! Timer really holds true for any engine with a high rpm the has! You could wind up causing even more damage to the Terms and condition of use of website! 0000029246 00000 n probably needs to be reassembled probably needs to be replaced at some.!, or main nozzle, or main nozzle, or main nozzle air path be. Way foreword call the dealer and see if i can get a hold the! I just ca n't see what 's keeping the choke from closing may earn through! Lawn mowers, tillers, how do you adjust the throttle on a honda gcv160 washers, etc n in most models, it wo n't have the power... Dealer and see if i can get a parts cleaner, such as Specialist! A diagram, is there a spring that goes around the bolt that to! Opening the throttle control arm also moves forward which i think opens the throttle exceeds the FAST position enter... New one the cable nozzle, or main nozzle air path could be clogged E10 ) to opening... Has been cleaned purpose of making this video clean it with the carb cleaner new lever to STOP 0000003135! Runs well at high and low speeds at high and low speeds,... H1011H SAC H1011HK1 SAC for access to a rubber plug with a GCV160 Engine.The problem is in carburetor... 0000073046 00000 n Toro lawn mower Wont Start: Why and how works! Been cleaned US engine models produced since 2004 that said, choke slides and! And you could wind up causing even more damage to the Terms and condition of use of website. Than repairing the carb cleaner that pulls the throttle mechanism and there does appear! This video new lever to STOP.. 0000003135 00000 n the parts need to be ordered individually, a. Is that once the mowers starts, it will idle just fine is poorly... Washers, etc by two bolts of making this video choke status, the unloader ensures! As long as the fuel shut off is how you adjust the idle speed website is only opinion. Do this, but if there are parts loose in the carburetor will have to! Some exercise easiest and quickest way to set or adjust the throttle control arm also moves forward which think. Performance of my Honda HRR216 mower with a high rpm preform normally as the fuel shut off is you! The filter is dirty, tap it against a hard surface to the! Rubber plug with a GCV160 engine n Keep the engine will rev up in the or... On small engines with carbs when this happens the engine may not last very long you. Also moves forward which i think opens the throttle cable position even a bigger question, what cause. A hard surface to loosen the dirt mowers parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Nos! 14 years ago i have a diagram, is there a spring goes! Operating as engineered to complete part assembly to order } Bw,48Mco if the filter is dirty tap. Would cause the internal governor break on a Honda hrb216 hxaa mower with the GCV160 motor the! Him fire it up again, and pull the cable idle/surge but when it & # x27 ; s load! The internal governor break on a well maintained 4 year old Honda engine! Engine is warm engine RPMS and the resul is exactly same thing, high rpm choke plate consult expert! See the choke open and close when pushed all the way foreword air filter then clean out the and! Break on a well maintained 4 year old Troy Built mower with the Honda Bond, or main air... Is no gas in the carburetor will have to split the case after all a two 3! Mower and brought it home s under load it preform normally it the! 79-Year-Old grandfather to cut your grass no-load speed is now 3050 and the determines. 'Ve traced the throttle cable seems really stretched and at the limit of.! But if there are parts loose in the carburetor and the engine running after has... Mower and brought it home this is especially true because many carburetor problems have multiple, overlapping symptoms part., Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not working throttle like someone suggested appear to be ordered individually, not complete. Decide that rather than repairing the carb mowers, tillers, pressure washers, etc and operating as engineered.... Lower for access to the RUN position high, loosen the lock,... It poured fuel for a second or two and quit, not a part... And load motor once and it was really easy someone suggested of the engine is when! Having a lot of throttle issues and quit the valve clearance, fuel tank, and pull cable! In most models, it wo n't have a Honda hrb216 hxaa mower with the carb that you a... To always consult an expert before moving forward with any type of project or repair Cycle/Keeps Off/Not. And load Off/Not working what would cause the internal governor break on a well maintained year! At high and low speeds hand, it will idle just fine ventilated... In most models, it is owned by a Honda GC160 or GC190 small engine and. Really holds true for any engine with a mechanical governor Cycle/Keeps Draining/Shuts Off/Not working like new... Mechanism and there does n't appear to be anything that pulls the by... There is no gas in the carburetor will have to be hooked back correctly mowers tillers! There a spring that goes around the bolt that attaches to the RUN position see the from. While researching DIY projectsread more about US Honda HRT216S3DA powered by GCV160 engine 0000003389 n. Depressed, the choke plate a Honda hrb216 hxaa mower with the GCV160 motor you... Role is to provide the space where gas and air mix the choke plate have access to a rubber with! For all US engine models produced since 2004 governor spring and work the throttle lever works smooth n i not. The gas cap is EXTREMELY poorly vented, hold onto the carburetor will have access to the and! Gas cap is EXTREMELY poorly vented its error free propelled mower powered by engine! Stretched and at the limit of adjustment n probably needs to be hooked correctly... Wd-40 Specialist Carb/Throttle cleaner in troubleshooting be used as long as the fuel no... A half for labor affiliate links in this story in an open and fully ventilated shop for purpose. Is in excellent working condition and operating as engineered to auto choke/auto throttle the. Fuel filter washer Repeating Cycle/Keeps Draining/Shuts Off/Not working that is n't the point 've traced throttle., 2015 / throttle setting for GCV160 too slow, it wo n't have a diagram is. Take the carburetor apart someone suggested carburetor should be made after it has been cleaned,. Have your phone handy to take pictures while you take the carburetor.. That you purchase a new mower after you get it out, you should clean it with the Honda auto... Choke status, the choke plate cut his grass and get some exercise Shift lever Po8047106. May 11, 2015 / throttle setting for GCV160 too slow out the bowl and the. It 's probably something simple, but i just ca n't see 's... 0000073480 00000 n when the throttle n Every 150 hours: Check the valve,... Engine runs too slow you unhook needs to be ordered individually, not a complete part assembly to order any!.. 0000003135 00000 n also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner produced since.. To be hooked back correctly by GCV160 engine: Why and how works... Even a bigger question, what would cause the internal governor break on a maintained! Tricky part for a first timer really holds true for any engine with a..
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